Transform your factory floor with real-time production visibility, automated material planning, and intelligent quality control. ExaSuite Manufacturing ERP connects every department — from R&D and procurement to production, maintenance, and sales — on one powerful platform.
From raw material to finished goods — ExaSuite Manufacturing ERP gives you the tools to produce more, waste less, and deliver on time.
Automatically calculate the exact materials needed for each production run based on BOM and current stock. Auto-generate purchase orders before shortages occur.
Manage multi-level BOM structures with phantom assemblies, by-products, and configurable variants. Track revisions and engineering change orders with full version control.
Create, schedule, and track work orders for each product. Assign to production lines, track real-time progress, and compare actual vs. planned costs instantly.
Workers log production, scrap, and downtime from tablets or terminals on the factory floor. Managers get live OEE dashboards showing availability, performance, and quality in real time.
Manage product specifications, engineering drawings, and BOM revisions from concept to mass production. Approval workflows ensure only validated specs reach the factory floor.
Configure QC checkpoints at receiving, in-process, and final inspection stages. Track defects by machine, operator, or product — and trigger corrective actions automatically.
Schedule maintenance by time or machine hours. Technicians receive mobile work orders, log spare parts used, and record downtime — preventing costly unplanned breakdowns.
Track scrap by production order, operation, or machine. Calculate scrap cost impact, identify waste patterns, and set improvement targets to reduce material loss over time.
A customer sales order automatically triggers a production order. MRP calculates required materials, checks stock, and generates purchase orders for shortfalls — all in minutes.
Production progresses through work center operations. Workers log actual output, QC captures defects, and managers see live OEE on a central dashboard.
Finished goods move to inventory automatically. Delivery, invoicing, and cost accounting are all updated instantly — giving you complete production-to-profit visibility.
Accurate BOM costing, scrap tracking, and real-time material consumption reports help manufacturers cut waste and optimize production costs by an average of 35%.
Real-time shop floor monitoring, preventive maintenance, and downtime tracking help identify and eliminate bottlenecks — improving Overall Equipment Effectiveness significantly.
MRP-driven auto-purchasing ensures raw materials always arrive before production starts — eliminating stockouts that cause costly line stoppages.
Track every component from supplier to finished product with lot/serial number traceability — essential for recalls, warranty claims, and regulatory compliance.
Preventive maintenance schedules based on machine hours and time intervals dramatically reduce unplanned downtime and extend equipment lifespan.
Production costs — materials, labor, machine time, and overhead — flow automatically into accounting. Know your true cost per unit without waiting for month-end.
Serial number tracking, multi-level BOM, quality inspection, and component traceability for electronics assembly manufacturers.
Batch/lot tracking, expiry management, FIFO enforcement, recipe management, and food safety compliance for F&B producers.
Formula management, by-product handling, hazardous material compliance, and process manufacturing workflows for chemical producers.
Work center routing, machine hour costing, subcontracting, and complex multi-level BOM management for metal fabricators.
JIT production planning, OEM specification management, supplier quality control, and recall traceability for automotive suppliers.
Make-to-stock planning, demand forecasting integration, variant management, and high-volume batch production capabilities.
Join 500+ manufacturers that trust ExaSuite to run smarter, leaner operations. Book your free industry-specific demo today.